The GTL process allows for the production of cleaner-burning fuels, as GTL products typically contain very low levels of sulfur and other contaminants. This makes it an attractive technology for producing fuels from abundant natural gas resources.
Extraction: Extract natural gas from underground reserves.
Purification: Remove impurities like sulfur, water, and carbon dioxide from the extracted natural gas to obtain dry, pure methane.
Steam Methane Reforming (SMR): Mix methane with steam at high temperatures (typically around 800°C to 1000°C) to produce a synthesis gas ("syngas") comprised of hydrogen and carbon monoxide.
Partial Oxidation (optional): As an alternative or in combination with SMR, methane can be partially oxidized with oxygen to produce syngas.
Syngas Conversion: The syngas is passed over a catalyst, typically based on iron or cobalt, which facilitates a series of reactions converting the syngas into longer-chain hydrocarbons.
Product Formation: This process produces a range of hydrocarbons, from light gases to heavy waxes. The desirable hydrocarbons, typically in the middle of this range, are the basis for liquid fuels like diesel.
Distillation: The hydrocarbon mixture from the Fischer-Tropsch process is distilled to separate products based on their boiling points.
Upgrading: Additional processes, such as hydrocracking, can be applied to break heavier hydrocarbons into lighter, more valuable products like diesel, jet fuel, and naphtha.
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